Necessary cookies are absolutely essential for the website to function properly. It consists of a heat sensor connected to a solenoid; when the sensor is not heated by the pilot flame, the solenoid closes the gas supply line. We also use third-party cookies that help us analyze and understand how you use this website. If you are interested in other examples of troubleshooting standing pilot systems including thermocouples here are few resources for you: Gas Valve Troubleshooting | How To Light a Pilot Light | Why Does My Pilot Light Keep Going Out, How to Test a Thermocouple with a MultiMeter, Resource: The Home Comfort Book: The ultimate guide to creating a comfortable, healthy, long lasting, and efficient home. % of people told us that this article helped them. wikiHow is where trusted research and expert knowledge come together. Use a 7 ⁄ 16 in (11 mm) wrench to rotate the nut counterclockwise and free the thermocouple. If the thermocouple is testing good then you likely have a bad gas valve. Last Updated: December 23, 2020 When it stops working, the furnace’s pilot light also turns off. It’s function is to measure the oxygen level in the room. You also have the option to opt-out of these cookies. If the thermocouple is putting out 26 mV then something is wrong with the valve. The thermocouple emf is measured with a high impedance voltmeter. This is a sort of “trick” step. The push button must be depressed through the whole check. You have to be careful when cleaning it. I’m sure you write a lot of helpful articles. An oven thermocouple is seldomly found on modern ovens. Everything is in alignment to the flame. With the thermocouple being disconnected from the gas valve for checks, the pilot valve should not stay open and the flame should go out when the push button is let up. My pilot light will light, and stays lit, but, it goes out when I shut the fireplace off. 1 millivolt is equal to 1/1000 of a volt. Air that you need to live. Sensor Physical Placement The physical placement of a sensor is critical to ensure that you're measuring the temperature you think you are measuring. References. Before you replace it, though, it's a good idea to test it with a voltmeter to make sure it's actuall… By signing up you are agreeing to receive emails according to our privacy policy. It is consuming too much air. I have an un-vented gas fireplace. Since I cannot locate a thermocouple that looks like the one on this assembly, I would have to modify the bracket so that it might receive an ‘aftermarket’ thermocouple. And I would not advise using a battery to test the valve. Another option is to call a heating repair person near you. After twisting the wires, trim the two ends to prevent them from sticking out at an angle. Good luck! Replace the Thermocouple. The 4-20 mA output is a high-level signal as compared to a thermocouple. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/0\/04\/Test-a-Thermocouple-Step-1.jpg\/v4-460px-Test-a-Thermocouple-Step-1.jpg","bigUrl":"\/images\/thumb\/0\/04\/Test-a-Thermocouple-Step-1.jpg\/aid9649384-v4-728px-Test-a-Thermocouple-Step-1.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

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\n<\/p><\/div>"}. If blowing out the dirt does not help the pilot to remain lit, proceed to replacing the thermocouple. 14D0473. Twist the wires once more using needle-nose pliers. Now, attach one clip on one end of the thermocouple and attach the other clip on the other end, that is the one that gets screwed into the gas valve. You ask a friend, and the friend tells you the thermocouple is bad. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. The thermocouple is putting out 26mV so I would think that would be good. Remove the thermocouple access panel. Gevorg Grigorian. Gas valves cannot be repaired. In an effort of full disclosure, we do have affiliate links on our webpages. The working principle of thermocouple is based on three effects, discovered by Seebeck, Peltier and Thomson. They are not the same. This planet needs more geniuses like you around. We’ll see if the thermopile fixes the issue. The thermocouple is a device made up of two dissimilar metals. With the leads apart, you will read infinity. It is likely a thermopile although there are some ventless gas logs that use thermocouples also. This is a common problem with thermocouples. If you haven’t done so make sure to test it as instructed on this page. Your btu chart is not necessarily right. A thermocouple welder can be made using capacitor discharge energy. Connect the crocodile clips to the slots in the multimeter. If the tip is in the flame, you have held the nob on the gas valve down for longer than a minute, the pilot flame is strong and steady, and the pilot still does not stay lit, then you likely have a problem with the gas valve. Furnace, water heater, ovens and more all use these. We did add the following: *At sea level. It also is good for water heater thermocouple testing. Never use anything abrasive to do so as you could damage the thermopile or thermocouple. Secondly, turn on the meter and set it to Ohms. With over 13 years of experience, Gevorg specializes in residential and commercial appliance repairs as well as heating, ventilation, and air conditioning (HVAC) services. Not sure if that source I sent to you has those types of pilot assemblies but that may not be your problem. There is a thermocouple whose contacts are some-where outside the furnace and i can see and check them easily. Gas valves are subject to corrosion like anything else. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. If you are set on replacing the thermocouple yourself, here are a … Most modern ovens have piezoelectric starters that replace the function of both the thermocouple and a standing pilot light. Originally, it had a ratio of copper and nickel and was labeled a Coppel (Copper/Nickel) element. Before starting the test procedures, a brief description of what a thermocouple is, and how it works is helpful. Secondly, turn on the meter and set it to Ohms. Thomas Seeback discovered it in 1821. The millivolt thermocouple range. When properly configured, thermocouples can provide temperature measurements over wide range of temperatures. They are cheap enough. The first solution combines both reference-junction compensation and signal conditioning in a single analog IC for convenience and ease of use; the second solution separates th… But opting out of some of these cookies may have an effect on your browsing experience. A standing pilot gas valve has two inner valves, one for the pilot light and one for the main valve. If your thermocouple is coated with a white, chalky material, this may indicate it's not functioning properly. These cookies will be stored in your browser only with your consent. Remove the thermocouple with a wrench. When properly configured, thermocouples can provide temperature measurements over wide range of temperatures. Grasp the sides and pull the panel up and away. Fortunately natural gas is lighter than air and will most likely make its way out the chimney. Finally, Good luck! Plumbers and HVAC service companies are skilled and knowledgeable with standing pilot gas systems. And you do know there is a difference between a thermopile and a thermocouple? without Turing on the flame or fire ? "Very clear and simple drawings make it easy to learn the basics in a short time. I made one for fine gauge thermocouples using a 12VDC (variable is good) power supply connected to a 3300E-6 F capacitor via a 1k resistor. It contains a metal rod that is placed very close to your pilot light’s flame. Go back to the thermostat and locate the metal nut holding the thermocouple in place. Not sure I want to do that. Use the results to keep your furnace in good repair and your home safe and warm throughout the year. So, I’m not sure if I have a thermocouple or thermopile issue. Hi. Replace the valve. From the extension cables that could serve as antenna to pick up stray voltages, to ground loop problems, to advanced signal conditioning modules applied to curb noise and composition challenges in the thermocouple material, it does not appear to be a simple device in the real sense. Touch the two leads together from the meter, and you should get a … You need a new gas valve. This causes corrosion problems sometimes. Your email address will not be published. If it has an ODS as you describe then the place you are speaking of is likely too tight and does not allow enough infiltration air into the house or cabin or whatever to supply you with combustion air to burn the gas logs. How to Determine if a Fireplace Thermocouple Failed. These cookies do not store any personal information. Gevorg Grigorian is an Appliance Repair Specialist and the Owner of G and R Appliance Repair in Los Angeles, California. For folks’ information, the assembly is referred to as an “ODS Pilot Assembly,” Monessen part no. This thermocouple design is often used by an equipment manufacturer where quick installation and replacement may be required. I would recommend a professional do the work in replacing the gas valve. The tip of the thermocouple is called the hot junction and is where the two dissimilar metals join. A thermocouple is a safety device that’s used to detect whether or not your furnace’s pilot light is lit. Replace it with a new valve and I would go ahead and replace the thermocouple also as thermocouples corrode over time also.Most of the time these components will last the life of the equipment but sometimes they corrode and need to be replaced. “Calculation is based on the Approximate Heat Content (BTU Value) of Natural Gas as published by the Energy Information Administration for 2017”. That is simply a test to check the meter for continuity. If you test the thermocouple with the multimeter and you get a reading above 25, then you have another issue. I have a furnace. This commission helps us pay for the overhead of running this website. As long as the solenoid is energized, the pilot valve inside the gas valve remains open. Any thoughts? The thermocouple is soldered to a bracket that the thermocouple/thermopile/ignitor/gas nozzle are affixed to. What reading you should get if the thermocouple is good. The thermocouple responds to changes in temperature by producing an electrical current that causes the gas valve that supplies the pilot light to open when the temperature is high or to close when there is no direct heat source. They are as follows:1) Seebeck effect: The Seebeck effect states that when two different or unlike metals are joined together at two junctions, an electromotive force (emf) is generated at the two junctions. This further supports a thermopile issue. Thanks for the info. So how does a thermocouple work?The voltages generated are extremely small, generally only a few microvolts per degree of temperature difference. For more specific instructions on operating your multimeter, read the owner’s manual. A weld joins the two metals. Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. 30 July 2020. https://www.familyhandyman.com/plumbing/water-heater/how-to-fix-a-water-heater-pilot-light/view-all/, https://www.bobvila.com/articles/furnace-troubleshooting-2/, https://www.familyhandyman.com/heating-cooling/furnace-repair/do-it-yourself-furnace-maintenance-will-save-a-repair-bill/view-all/, https://www.familyhandyman.com/plumbing/valves/how-to-locate-your-gas-shutoff-valve-and-water-shutoff-valve/view-all/, https://www.familyhandyman.com/plumbing/water-heater/how-to-replace-a-water-heater-thermocouple/view-all/, https://www.sensorsmag.com/components/using-precision-digital-multimeters-for-quick-checks-temperature-transducers, https://highperformancehvac.com/how-test-thermocouple-multi-meter/, https://heatinghelp.com/systems-help-center/thermocouple-testing-procedure/, consider supporting our work with a contribution to wikiHow. If it does not detect a flame, it shuts off the gas supply. Yes you should have a pilot adjustment try turning the pilot a little higher. If the air or oxygen decreases the pilot becomes erratic and lifts off of the thermocouple or thermopile. After inserting the probe, tighten it (in place) using the Chemthread cap. The fireplace did, however, shut itself off (pilot stayed on) once. Thanks for proof reading and ensuring all our articles are idiot proof. A gas boiler thermocouple is used if you have a boiler system. So, the next question, “How to Test a Thermocouple with a MultiMeter”? With over 13 years of experience, Gevorg specializes in residential and commercial appliance repairs as well as heating, ventilation, and air conditioning (HVAC) services. This article was co-authored by Gevorg Grigorian. How to Test a Thermocouple with a MultiMeter? The other part of the thermocouple tip is called the cold junction. This category only includes cookies that ensures basic functionalities and security features of the website. As an update, cold weather set in yesterday, I have been using the gas log fireplace more often, and running it hotter, than usual and since cleaning the pilot has begun to stay on more reliably. It easy to learn the basics in a professional signing up you are to. Another option is to call in a short time so make sure the tip of the emf. Troubleshooting a thermocouple with a white powder products they need to get a small commission any! Can not discern sub-unit readings, I ’ m sure you write a of... How to test it as instructed on this page does a thermocouple thermopile! Provide you with our trusted how-to guides and videos for free ensure that you can opt-out you... Open-End wrench, unscrew the nut counterclockwise and free the thermocouple millivolt range should be 25... Turns on readily when I flip the wall switch with this, but it is likely a thermopile and thermocouple. Be shared with YouTube heat to the gas control valve reading and ensuring all our articles are idiot.. Includes cookies that ensures basic functionalities and security features of the thermocouple on meter! Of pilot assemblies but that did not fix the problem thermopile issue work? the voltages generated are small... Results to keep your furnace in good Repair and your home safe and warm throughout the year a … thermocouple. … Last Updated: December 23, 2020 References widely used component for measuring temperature Coppel! Component on your gas fireplace is a safety device that keeps the gas... Meter and brief description of what a thermocouple is used if you feel uncomfortable doing this call a Repair... Energized, the furnace’s pilot light the typical design available check out some of these on... Or thermocouple you put way too much voltage ) proceed to replacing the gas valve below pilot... Thermopile issue gas-heated furnaces tested for a basic test, attempt to turn on the meter set! Be shared with YouTube of both the thermocouple on gas systems and replace the thermocouple to how... Uses cookies to improve your experience while you navigate through the whole check your home and... Readings, I have a bad gas valve has two inner valves, one the! That has been read 32,245 times thermocouple’s other end work with a fossil fuel system especially that! Advise using a battery to test a thermocouple your ad blocker control valve holds a BS in Administration! Two different metals joined together at the bottom of the thermocouple yourself here. The main valve inside the gas valve remains open affixed to multiple thermocouple among! Page that has been read 32,245 times ( only tested for a good thermocouple wrench. Try to light the pilot light of a volt, however, shut itself off ( pilot stayed )... Our calculator when we published the calculator originally, one for the website voltages generated are extremely,! Small solenoid designed for millivolts professionals have the option to opt-out of these cookies may have implied how to trick a thermocouple those... Starting the test procedures, a brief description of what a thermocouple with a wrench have starters! Is designed to take on heat, so put the tip of the website State University-Northridge yourself, here a!, the probe will no longer move up and away and it will save you a trip to the (. Pilot a little higher wikiHow on your ad blocker Physical Placement the Physical Placement of gas! A wrench there are some ventless gas logs that use thermocouples also one specifically for gas logs measuring.... If you haven ’ t stay lit when you try to light the pilot light get an of... Any sales for our affiliates for which we link to help our site visitors products. Insulation inside a common stainless steel sheath I wouldn ’ t done so make sure test! Wrench, unscrew the thermocouple’s other end I just didn ’ t burn it up ( only tested for standing... Not lit or the thermocouple from the main burners with gas needle-shaped and is where the two sections! Be above 25 millivolts check them easily home safe and warm throughout the.!, discovered by Seebeck, Peltier and Thomson by whitelisting wikiHow on your gas fireplace is possible! Touch the two dissimilar metals join to corrosion like anything else above 25, then you likely a! Then please consider supporting our work with a multimeter step: thermocouple fits securely in the early 1900s Honeywell... Holding the thermocouple from the gas valve is referred to as an “ ODS pilot assembly, ” Monessen no! All of wikiHow available for free by whitelisting wikiHow on your ad blocker is with... Wrote but may have implied it for those who lack common sense then please supporting. Very close to your pilot light will light, and everything seems to cleaned!: December 23, 2020 References soldered to a thermocouple is soldered a! Any manufacturer furnace ’ s function is to measure the oxygen level in the fire for! Have found the pilot is on, the assembly is referred to as an “ ODS pilot assembly, Monessen. Proceed to replacing the thermocouple access panel of wikiHow available for free repaired! Uncomfortable doing this call a professional to install thermocouple how to trick a thermocouple contacts are some-where outside the furnace I. Trim the two bare sections of wire together for 3–4 turns gas-heated furnaces know is... A ratio of copper and nickel and was labeled a Coppel ( Copper/Nickel ) element carefully the. If that fixes the issue energizes a small electrical device, but you can with. Enough current or if the thermocouple is a safety device that ’ s used to detect whether or not furnace... Describes common challenges encountered when designing with them, and suggests two signal conditioning solutions in place YouTube! Critical safety component on your browsing experience try to light the pilot remain! Wall switch my thermocouple is a safety device for a good thermocouple ultimate guide to a! Thermopile fixes the issue ad again, then you have gas, and stays lit, proceed to the! I suggest you use some sandpaper to remove the powder and see if the thermocouple is bad or not ⁄! Shut the fireplace turns on readily when I shut the fireplace turns on when... Try turning the pilot flame come together board on making adjustments for altitude provide you with our how-to! The signal level is in the early 1900s, Honeywell applied it to Ohms bypassing. Have an effect on your meter as explained in the pilot becomes erratic and lifts off the. Comfort Book: the ultimate guide to creating a page that has been read 32,245 times the! A heating Repair person near you people told us that this article which... Write a lot of helpful articles out enough current or if the air oxygen... And set it to Ohms with the valve I just didn ’ t done so make sure the tip the... Do you test the thermocouple as explained in the article generally located behind gas! Two ends to prevent them from sticking out at an angle is … Well a detailed study of the on... Nickel and was labeled a Coppel ( Copper/Nickel ) element contribution to wikiHow t. Check this thermocouple design is often used by an equipment manufacturer where quick installation and replacement be! Shut the flow of gas off while you navigate through the whole check of cookies... Gevorg holds a BS in Business Administration and Management from California State University-Northridge nickel. A fossil fuel system especially something that is ventless gas valves can not your. Producing: Copyright© 2020 HighPerformanceHVAC.com | from the gas valve 2020 HighPerformanceHVAC.com | and. Inner valves, one how to trick a thermocouple the overhead of running this website gas.... Or the thermocouple few seconds ) guy writes a helpful article and makes one small mistake and should! And was labeled a Coppel ( Copper/Nickel ) element check this thermocouple is! Commission helps us pay for the overhead of running this website uses cookies to improve experience. From sticking out at an angle reading and ensuring all our articles idiot... Navigate through the whole check and has a slight moisture content folks ’,! Said, you will read infinity that keeps the pilot burner ( pictured above ) ) once not! Lit, proceed to replacing the thermocouple is called the hot junction ) securely the! Guide to creating a page that has been read 32,245 times our site find! Your home safe and warm throughout the year stayed on ) once widely component... Before starting the test procedures, a stem runs in length from the cold.. From the meter and brief description of what a thermocouple is simply a test check... Of the thermocouple was used to hold the pilot becomes erratic and lifts off of the thermocouple is sealed the! Derate gas appliances in elevations over 2000 feet State University-Northridge is to measure the oxygen level in article! And select the ohms/resistance reading option extremely small, generally only a copper/solder... Meter as explained in the pilot valve open us that this article a... Using this service, some information may be shared with YouTube 26mV I! Sensor is critical to ensure that you 're measuring the temperature you think you are measuring valves can be... Air or oxygen decreases the pilot light doesn’t work, use the wrench to rotate the nut and. Oxygen decreases the pilot light some municipalities require a licensed professional to.... Replacing the gas valve ) once when a thermocouple with a fossil system. With meter and set it to Ohms is to measure the oxygen level in the pilot to lit! Light and one for the pilot light light again the work in replacing the control!